Mechatronics | PartQuest™ Explore

PID Speed Control Loop - Switching

Designer30

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11 years 10 months

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This example shows a more detailed circuit- and logic-level implementation of the PID Control Loop shown in the companion example, “PID Speed Control Loop – Continuous”. The ideal motor drive block of the “Continuous” version is expanded here, to include both a H-bridge motor drive, and also the digital logic necessary for converting the continuous PID controller output into the desired PWM signals that are distributed to drive the gates of the power MOSFET switches. The MOSFET model was calibrated to represent an IRF3710, using only information published on the manufacturer’s datasheet.The rest of the system, including the PID block-diagram controller, the mechanical fan load and the DC Motor characterized to represent an FRC (First Robotics Competition) CIM Motor, are the same as in the Continuous version. While the simulation time for this switching version is significantly longer, more detailed information about practical circuit performance and component sizing is available. For example, the fan speed step response is somewhat different from the conceptual design, because of the losses in the MOSFETs under high current conditions, as well as voltage drop in the battery. Also, information regarding component stress levels within the “datasheet specified” MOSFETs and Diodes is provided.

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Loudspeaker with Simple Amplifier

Designer83381

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9 years

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This simple* analog electronic amplifier design demonstrates the importance of multi-discipline system modeling. A swept frequency response test, from 40 Hz to 1000 Hz, shows the complex amplifier loading effect of the voice-coil and speaker-cone dynamics. The electro-mechanical resonances strongly affect the current that must be supplied, in order to maintain a flat (controlled) output voltage over the specified frequency range. For example, the current in the voice-coil reaches a null at time 0.1 seconds, which corresponds to the effective "spring-mass" resonance frequency. The loudspeaker reaches its minimum impedance around 600 Hz, or near 0.6 seconds, where the peak load current is observed.
Normalized component stress monitoring signals are provided in all “datasheet specified” electronics models. For example, the simulation results show that the average power (bjt1/pwr_avg) in the BDP947 NPN BJT exceeds its 5 Watt rating across the entire range, but especially at lower frequencies. The corresponding stress monitor (bjt1/stress_ratio_power_avg) normalizes the transistor's average power relative to its 5W rating, so it is easy to see that the component is stressed (i.e. stress_ratio_power_avg &gt; 1.0). Also, the red "hot part monitor", with the junction to solder-point thermal resistance set to 10 C/Watt as given in the datasheet, shows the part temperature rising to well over 100 C. These diagnostic indicators make it obvious that we need a bigger transistor!
*Note: This is not intended to be a practical amplifier design. There is no blocking capacitor at the output, so it allows undesirable DC current into the voice coil. The purpose is to focus attention on the dynamic characteristics of the loudspeaker and not the circuit itself.

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PID Speed Control Loop - Switching

Designer51121

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9 years 6 months

10

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Description

This example shows a more detailed circuit- and logic-level implementation of the PID Control Loop shown in the companion example, “PID Speed Control Loop – Continuous”. The ideal motor drive block of the “Continuous” version is expanded here, to include both a H-bridge motor drive, and also the digital logic necessary for converting the continuous PID controller output into the desired PWM signals that are distributed to drive the gates of the power MOSFET switches. The MOSFET model was calibrated to represent an IRF3710, using only information published on the manufacturer’s datasheet.The rest of the system, including the PID block-diagram controller, the mechanical fan load and the DC Motor characterized to represent an FRC (First Robotics Competition) CIM Motor, are the same as in the Continuous version. While the simulation time for this switching version is significantly longer, more detailed information about practical circuit performance and component sizing is available. For example, the fan speed step response is somewhat different from the conceptual design, because of the losses in the MOSFETs under high current conditions, as well as voltage drop in the battery. Also, information regarding component stress levels within the “datasheet specified” MOSFETs and Diodes is provided.

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PID Speed Control Loop - Switching

Designer56956

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9 years 5 months

34

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Description

This example shows a more detailed circuit- and logic-level implementation of the PID Control Loop shown in the companion example, “PID Speed Control Loop – Continuous”. The ideal motor drive block of the “Continuous” version is expanded here, to include both a H-bridge motor drive, and also the digital logic necessary for converting the continuous PID controller output into the desired PWM signals that are distributed to drive the gates of the power MOSFET switches. The MOSFET model was calibrated to represent an IRF3710, using only information published on the manufacturer’s datasheet.The rest of the system, including the PID block-diagram controller, the mechanical fan load and the DC Motor characterized to represent an FRC (First Robotics Competition) CIM Motor, are the same as in the Continuous version. While the simulation time for this switching version is significantly longer, more detailed information about practical circuit performance and component sizing is available. For example, the fan speed step response is somewhat different from the conceptual design, because of the losses in the MOSFETs under high current conditions, as well as voltage drop in the battery. Also, information regarding component stress levels within the “datasheet specified” MOSFETs and Diodes is provided.

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PID Speed Control Loop - Switching

Designer66056

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9 years 3 months

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Description

This example shows a more detailed circuit- and logic-level implementation of the PID Control Loop shown in the companion example, “PID Speed Control Loop – Continuous”. The ideal motor drive block of the “Continuous” version is expanded here, to include both a H-bridge motor drive, and also the digital logic necessary for converting the continuous PID controller output into the desired PWM signals that are distributed to drive the gates of the power MOSFET switches. The MOSFET model was calibrated to represent an IRF3710, using only information published on the manufacturer’s datasheet.
The rest of the system, including the PID block-diagram controller, the mechanical fan load and the DC Motor characterized to represent an FRC (First Robotics Competition) CIM Motor, are the same as in the Continuous version. While the simulation time for this switching version is significantly longer, more detailed information about practical circuit performance and component sizing is available. For example, the fan speed step response is somewhat different from the conceptual design, because of the losses in the MOSFETs under high current conditions, as well as voltage drop in the battery. Also, information regarding component stress levels within the “datasheet specified” MOSFETs and Diodes is provided.

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Three Phase Power System

Designer57426

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9 years 5 months

2

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PID Speed Control Loop - Switching

Designer55951

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9 years 5 months

2

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Description

This example shows a more detailed circuit- and logic-level implementation of the PID Control Loop shown in the companion example, “PID Speed Control Loop – Continuous”. The ideal motor drive block of the “Continuous” version is expanded here, to include both a H-bridge motor drive, and also the digital logic necessary for converting the continuous PID controller output into the desired PWM signals that are distributed to drive the gates of the power MOSFET switches. The MOSFET model was calibrated to represent an IRF3710, using only information published on the manufacturer’s datasheet.The rest of the system, including the PID block-diagram controller, the mechanical fan load and the DC Motor characterized to represent an FRC (First Robotics Competition) CIM Motor, are the same as in the Continuous version. While the simulation time for this switching version is significantly longer, more detailed information about practical circuit performance and component sizing is available. For example, the fan speed step response is somewhat different from the conceptual design, because of the losses in the MOSFETs under high current conditions, as well as voltage drop in the battery. Also, information regarding component stress levels within the “datasheet specified” MOSFETs and Diodes is provided.

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Vertical lift with Arduino

Designer55726

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9 years 5 months

1

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When a pushbutton is pressed, the lift will go up or down, via switching relays connected to a motor, depending on its posiion known by limit switches on the top and bottom. (if its at the top it will go down or if its at the bottom it will go up)it allows the user to stop it midway during operation by pressing the same pushbuttonand pressing again will cause the lift to go in the opposite direction.The lift will not go up if there is a weight on the top of it, the weight of a car in a reallife situation. The circuit: * relay1 attached from pin 8 to ground * relay2 attached from pin 9 to ground * pushbutton attached to pin 4 from +5V * 10K resistor attached to pin 4 from ground * pushbutton attached to pin 2 from +5V * 10K resistor attached to pin 2 from ground * Limit switch attached to pin 5 from +5V * 10K resistor attached to pin 5 from ground * Limit switch attached to pin 3 from +5V * 10K resistor attached to pin 3 from ground created 2016 modified 11 Jun 2016 by Shane Willoughby

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PID Speed Control Loop - Switching

Designer46041

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9 years 7 months

7

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Description

This example shows a more detailed circuit- and logic-level implementation of the PID Control Loop shown in the companion example, “PID Speed Control Loop – Continuous”. The ideal motor drive block of the “Continuous” version is expanded here, to include both a H-bridge motor drive, and also the digital logic necessary for converting the continuous PID controller output into the desired PWM signals that are distributed to drive the gates of the power MOSFET switches. The MOSFET model was calibrated to represent an IRF3710, using only information published on the manufacturer’s datasheet.
The rest of the system, including the PID block-diagram controller, the mechanical fan load and the DC Motor characterized to represent an FRC (First Robotics Competition) CIM Motor, are the same as in the Continuous version. While the simulation time for this switching version is significantly longer, more detailed information about practical circuit performance and component sizing is available. For example, the fan speed step response is somewhat different from the conceptual design, because of the losses in the MOSFETs under high current conditions, as well as voltage drop in the battery. Also, information regarding component stress levels within the “datasheet specified” MOSFETs and Diodes is provided.

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Three Phase Power System

Designer12106

Member for

9 years 11 months

13

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1

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