LED

LED Driver with Auto-Dimming for Thermal Protection

Designer19

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11 years 7 months

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Member of the PartQuest Explore Development Team. Focused on modeling and simulation of analog, mixed-signal and multi-discipline systems covering a broad range of applications, including power electronics, controls and mechatronic systems.

Description

This LED lighting example demonstrates the value of simulating both the electrical and thermal* aspects of power dissipating circuits together, simultaneously.

In this application example, a Vishay NTCS0603 Thermistor provides feedback of the enclosure temperature. This feedback is used to control PWM dimming of the LEDs, thereby limiting the internal temperature when operating at high external ambient temperature conditions.

This is a "Live" design, the user can change key parameter values and then run new simulations to see the results. These parameters include "r_mirror", the resistance of the current mirror that controls the capacitor charging rate of the 555 timer, and thereby set the PWM frequency. The user can also change "r_offset" that controls the temperature level at which the dimming operation begins. Finally, the user can set "r_iLED_set", to control the ON-state operating current of the LEDs.

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* To reduce the time needed to simulate the transition and settling at 6 different temperature levels, all thermal time constants were reduced by approximately 1000x. The actual thermal response time constant of the NTCS0603 is approximately 3 seconds (depends on mounting), not 3 msec! Also, the enclosure thermal capacitance value would more likely be 3 (J/degC) instead of 3 (mJ/degC), giving a thermal time constant for the enclosure of 10 (degC/Watt) * 3 (J/degC) = 30 seconds. This time scaling does not affect the static relationship between the outside temperature and PWM dimming.

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LED Driver with Auto-Dimming for Thermal Protection- Alain

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Daytime running lights and sequential amber on Ford Focus ST

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ACME LED Driver - full flat schematic

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simple circuit with LED and transistor

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CLAP SWITCH

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NPN controls high power LED

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CAT4104 LED Controller Application Example

Designer19

Member for

11 years 7 months

1,833

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10

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Member of the PartQuest Explore Development Team. Focused on modeling and simulation of analog, mixed-signal and multi-discipline systems covering a broad range of applications, including power electronics, controls and mechatronic systems.

Description

This is an application example for an ON Semiconductor CAT4104 Quad Channel Constant Current LED Driver. It demonstrates the part's resistor programmable and independent current control for each channel, as well as its PWM dimming capability. By choosing the value of r_set from 768 Ohm up to 12 kOhm, the current in each channel is controlled from 175 mA down to 10 mA. That is, the channel current is 100 times the current in r_set, which is driven by an internal 1.2 V source from the CAT4104 "rset" pin. The LED strings can be driven by parallel channels to reach even higher string current levels.For LED dimming, the CAT4104 "en_pwm" pin can be driven by a PWM signal. In this application circuit, that signal is provided by an LM555 timer module. The potentiometer setting controls the PWM duty cycle, and the element's total resistance value determines the PWM frequency. The initial potentiometer wiper ratio of 0.5 and resistance of 20 kOhm, gives a 50% PWM duty cycle at 500 Hz.The LED string model, for which the user can select the number of LEDs in the string as well as the individual LED operating parameters, has an internal quantity that gives the "perceived" luminous output. This includes a 15 Hz Low-pass filter, to represent the light-averaging effect of the human eye. This is shown in the dark blue waveform. The user can explore the effect of changing the potentiometer settings, which in turn change the PWM characteristics, on the perceived light output. The initial LED parameters for this example represent a CREE XPCWHT-L1-R250-009E6.

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